Advanced Design System 2009 Crack
3D Printing. This project will be a key driver of new developments for MOOSE. Using physical models, researchers can simulate the electrical, mechanical, and thermal responses of electronic systems and materials as they are being printed and built. This allows designers to create functional electronic devices right in 3D printing machines, like a heat sink built in to a coffee machine. We will then perform simulations to predict how the printed device will function. Researchers working on this project include the Lunar Radiation Lab and New Technology and Innovation Center.
This is just a small bit of the crack work that has been completed in our labs… we always looking for more crack work, we will keep you up to date on where we are at with this work on our website. If you are interested in finding out where the research is that we are doing for our on line field devices such as EMF meters, pocket-sized EMF meters, EMF meters for personal, portable use, EMF meters for IOT and EMF meters for people in the fields (you know what we are talking about) then we would love to talk to you about it. If you are interested please email us at crack@crack.com .
For the LM and CAM, the opening and closing of the cracks that penetrated into the interface between the rigid thin film and PDMS substrate is the key to achieving mechanically responsive optical properties. An alternative approach has been tried via casting liquid PDMS containing Rhodamine dye on the porous pure TiO2 particulate film to prepare LM. Owing to the low surface tension of liquid PDMS, it can effectively penetrate into the porous spacing of the TiO2 network. The resulting device does not show eye-detectable fluorescence even when stretched to 40% strain. The result follows from the absence of penetrated cracks in this system as it is stretched because of the elastic nature of the PDMS-infused TiO2 thin film. Stretching this device can only slightly reduce the concentration of TiO2 per unit area, while the remaining substantial amount of TiO2 still effectively blocks the ultraviolet light from travelling into the PDMS/fluorophore layer. Thus, PVA was mixed with TiO2 particles to form an impenetrable thin film for PDMS, and the rigid nature of PVA/TiO2 film allows the formation of cracks on the thin film that penetrated into the interface as stretched. The ultraviolet-blocking effect can be significantly reduced with applied strain to allow the ultraviolet to travel through and excite fluorescence in the PDMS/fluorophore layer.
And the crack work is just commencing. We have just begun a series of fracture and crack experiments to determine the best crack material combinations that generate the fastest crack speeds. The goal is to have the crack idea utilized in the other reference systems, which will be a significant contribution to the overall success of the project. One of the few ways that problems related to composite material cracking can be solved is by figuring out how the composite material cracks. Understanding how material cracks form in composites can lead to new composite manufacturing methods and to understanding how cracks propagate in materials which will lead to improved material design. There are a number of techniques that have been used to crack composite materials, including ultrasonic welding, explosive detonation and controlled explosively formed penetrator (EFP) welding. Ultrasonic welding, explosive detonation and EFP welding all destroy a portion of the material and therefore cannot be used on residual material. Controlled explosively formed penetrator (EFP) welding, however, is a cold welding process that produces a fast, high-velocity crack. The high-velocity crack will penetrate the material to a depth determined by the maximum stress required to drive it.
The PLM is essential for encapsulating the reflective film within the PDMS mold and thus preventing the PDMS from flowing into the cracks formed as the PVA/TiO2 film is stretched. To mitigate the manufacturing cost, we tried to use inexpensive cotton mesh as the PLM. The holes of the cotton mesh are circular in shape. When they are filled by PDMS, it tends to form a concave profile, which lowers the contact area of the PVA/TiO2 film and the PDMS layer and thus reduces the adhesion of these two layers. The circular holes of the mesh can mitigate this problem. However, the irregular profile of the mesh can lead to uneven adhesion, which could cause more cracks. In this work, we present an alternative PLM using cylindrical cavities of a PVA/TiO2 solution as the gel filtration (GF) column. In such system, the porous cylindrical tube serves as a barrier between the PDMS and the PVA/TiO2 solution and the casting of PDMS can be easily controlled. The porous nature of the tube allows PDMS to infiltrate into its interior space. Furthermore, the porosity of the device can be tuned to provide different permeability to the PDMS. Thus, the effectiveness of such porous device can be easily controlled by adjusting the pore size as well as the number of columns.
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